In high-performance applications, surface roughness isn’t just an aesthetic issue, it’s a structural one.Jagged peaks and microscopic surface cracks can act as stress concentrators, becoming the starting point for fatigue failure over time.

Traditional polishing methods often skim the surface, leaving hidden defects untouched. Without effective removal, this trapped powder can compromise performance, and prevent parts from being used as intended. That’s where electroform™ comes in. Our electrochemical polishing process naturally supports de-powdering, using CFD-optimised electrolyte flow to reach deep into lattice structures, and surface recesses.

Unlike blasting or ultrasonic methods, electroform™ doesn’t rely on line-of-sight or mechanical agitation.Instead, it actively dissolves and removes powder particles during the polishing cycle – even from the most complex geometries.