Electroform

ELECTROFORM™

From rough to ready with electroform™

Unlock consistent, high-quality surface finishing with a process built for precision, speed and complexity. electroform solves the post-processing challenges that slow production down.

OUR MACHINES

For information, specifics and machine capabilities click the link below

Precision Polishing

Conforms to complex geometries.

Versatility

Polishes intricate and hard-to- reach areas within internal channels of components.

Reduced Material Waste

Prevents over-polishing, leading to less material waste.

Consistent Results

Ensures consistent and repeatable results, maintaining high standards of quality across production runs.

c0nsistent results

advanced flow technology

Our electrolyte flow system is designed to provide consistent and controlled polishing across every surface of a component. This is achieved through a combination of advanced Computational Fluid Dynamics (CFD), custom tooling, and optimally shaped electrolyte bowls—all working together to ensure peak performance and efficiency.

How it Works:

CFD-designed flow

Our CFD simulations meticulously map the flow of electrolyte throughout the polishing process. By understanding how the liquid interacts with the component’s surface, electroform™ optimises the flow path to ensure the cleanest, most efficient removal of material.

Electrolyte bowl design

The specially designed electrolyte bowl channels the fluid flow in such a way that clean electrolyte is consistently delivered to the surface of the part. The electrolyte near the component is continuously refreshed, improving the removal of dissolved material and preventing contamination from lingering particles.

Benefits of optimised electrolyte flow:

Consistent surface finishes

The optimised flow design ensures a uniform polish across the entire surface, including internal geometries, preventing common issues like unevenness or the ‘orange peel’ effect often seen with less refined processes.

Enhanced efficiency

By keeping the electrolyte near the component clean and well-circulated, the system reduces cycle times while maintaining high-quality results. This increases the overall throughput of your operation.

Reduced waste

Efficient fluid dynamics and consistent polishing mean less waste material is removed, leading to a more controlled and sustainable process. The clean electrolyte reduces contamination, which can prolong the life of both the electrolyte and the tooling.

Minimised surface effects

Optimised electrolyte flow helps prevent surface defects caused by turbulence or inconsistent flow, resulting in a smoother, more precise finish.

Superior internal channel polishing

electroform™’s flow dynamics are especially beneficial for polishing internal channels and complex geometries, ensuring every surface receives the correct level of attention, no matter how intricate the design.

PART HOLDER

electroform’™s part holder has been designed to take parts straight from the build plate of a 3D printer, or to hold individual components. The part holder lowers components into the electrolyte bath below, keeping them submerged as the CFD takes control. Once the cycle is over, the part holder raises the part ready to be removed and taken into metrology.

CUSTOM INTERNAL TOOLING

Holdson can develop custom internal tooling to help manufacturers reach complex internal channels. Designed to suit individual requirements, this tooling ensures optimal surface finishing of hard to reach areas.

DYNAMIC CONTOUR

electroform machines can be equipped with our advanced patent-pending Dynamic Contour Technology. Designed to mould itself to the individual geometries of complex components, Dynamic Contour allows for optimal material removal. Whether the part features intricate curves or complex structures, this tooling adjusts to the shape of the part, achieving an even and precise polish across all surfaces without altering the component’s structural integrity.

total control
with nitere™

At the heart of electroform™ lies the Nitere™ Control System, a sophisticated, user-friendly platform designed to give you total control over the electrochemical polishing process.

How does Nitere™ work?

Nitere™ allows users to select from a range of preset parameters based on material type, surface roughness targets, and component geometry. Once the material and desired finish are selected, the system’s AI-driven algorithms automatically adjust the settings to ensure optimal polishing efficiency and precision. The system continuously monitors the process, making real-time adjustments to ensure consistency and quality across every part.

Key Features:

AI-powered optimisation

Nitere™ employs artificial intelligence to monitor the process in real-time, adjusting settings for optimal results based on material properties and surface finish requirements.

User-friendly interface

The intuitive interface allows operators to select the material and finish, then let Nitere™ handle the rest, reducing the need for extensive technical expertise.

Real-time monitoring

Track the progress of the polishing cycle with real-time feedback, ensuring that each component reaches the desired specification without any guesswork.

Customisable parameters

While preset configurations are available, users can also customise parameters to meet specific needs, offering flexibility for R&D and bespoke manufacturing processes.

The benefits:

User-friendly interface

Precise control over every aspect of the polishing process, ensuring optimal surface finishes.

Increased efficiency

Nitere™’s intelligent algorithms reduce process times and improve efficiency, allowing for higher throughput.

Error reduction

Nitere™ significantly reduces human error, ensuring that every component meets its exact requirements.

COMPATIBLE MATERIALS

The electroform™ process is versatile and effective across a wide range of materials, making it ideal for industries with diverse manufacturing needs. Our system is designed to handle both common and high-performance metals, ensuring optimal results for each material type.

For more information and the breakdowns please click the link below

Over 90% improvement
in surface smoothness

IN LESS THAN 5 MINUTES

Aftercare & Support

At Holdson, our commitment doesn’t end once the machine has been delivered. We understand that ongoing support and maintenance are critical for ensuring the optimal performance of your investment.

What We Offer:

Comprehensive training:

We provide thorough onboarding and training for your team.

Preventive maintenance:

Regular check-ups to ensure your machine is functioning at its best. Our preventive maintenance programmes minimise downtime and extend the machine’s lifespan.

Technical Support:

Our dedicated technical support team is on hand to assist with any issues or queries you might have. We offer both remote and on-site assistance to resolve issues quickly and efficiently.

Spare Parts & Consumables

Easily order spare parts and consumables, including our tailored electrolyte solutions, ensuring your operations continue seamlessly.

Sotware Updates:

We offer regular software updates to keep your machines running with enhanced performance and features.